%20copy.png)
Mega Uni-Trade supplies Ceramic Anilox Rollers for flexographic printing applications.
This ceramic anilox roller is manufactured by a partner factory in China.
The ceramic coating is applied using a Swiss-made Sulzer plasma spraying system, and the cell structure is engraved using UK ALE fiber laser technology.
Each anilox roller is supplied with a cell volume testing report to ensure accurate and repeatable ink transfer.
Manufactured in China.
Ceramic coating applied using Swiss Sulzer plasma spraying technology.
What Is This Ceramic Anilox Roller?
A ceramic anilox roller is a precision printing component used in flexographic printing to control and transfer a consistent volume of ink onto the printing plate.
This product features:
-
A chromium oxide (Cr₂O₃) ceramic surface
-
Laser-engraved ink cells for controlled ink delivery
-
Verified cell volume through inspection and testing
Key Features
-
Wear resistance, corrosion resistance, and high-temperature resistance
-
Long service life and stable performance
-
ALE fiber laser engraving for consistent cell geometry
-
Smooth cell walls and flat cell bottoms
-
Quick ink release and easy cleaning
-
Nickel-chromium alloy bonding layer to protect the roller base
-
Cell volume testing report provided with every roller
Manufacturing & Technology
Ceramic Coating – Swiss Sulzer Plasma Spraying
The ceramic layer is applied using a Swiss-made Sulzer plasma spraying system, forming a chromium oxide (Cr₂O₃) ceramic coating with:
-
Micro-hardness of approximately 1300–1450 HV
-
Excellent resistance to wear and corrosion
-
Very low porosity, suitable for precision laser engraving
ALE Fiber Laser Engraving
The anilox cells are engraved using ALE fiber laser technology, featuring:
-
UK-trained engraving system
-
Maximum laser power of 500 W
-
Three laser beams with multiple strikes
-
MAD Swing technology for deeper, smoother, and more consistent cell shapes
This process supports uniform ink transfer and stable printing results.
Production Process
The ceramic anilox roller manufacturing process includes:
-
Base roller processing
-
Polishing and cleaning
-
Sandblasting
-
Nickel-chromium alloy bonding layer
-
Chromium oxide ceramic coating
-
Laser engraving
-
Final inspection and testing
Quality Control & Inspection
Each anilox roller is inspected using:
-
Fully automatic coating analyzer
-
Fully automatic hardness tester
-
AniCamCell Analyzer
-
Microdynamics Cell Analyzer
These systems ensure coating consistency, hardness accuracy, and reliable ink volume control.
Base Materials
-
Base roller options: #45 steel (AISI 1045) or aluminum
-
Sleeve option: aluminum + fiberglass
-
Anti-corrosive and thermostable
-
One-year warranty
Product Types Available
-
Flexographic printing roller
-
Corrugated paper printing roller
-
Varnish roller
-
Doctor roller
-
Seamless flexo roller
-
Sleeve anilox roller
Applications
-
Flexographic printing
-
Flexible packaging
-
Labels and films
-
High-viscosity inks and UV inks
-
Coating and varnishing processes
Frequently Asked Questions
Is this a Swiss-made anilox roller?
No. This anilox roller is manufactured in China. The ceramic coating process uses a Swiss-made Sulzer plasma spraying system.
What printing process is this anilox roller used for?
It is used in flexographic printing, including packaging, labels, films, and coating applications.
Is a test report included?
Yes. Each anilox roller is supplied with a cell volume testing report.
About the Distributor
Mega Uni-Trade is a Thailand-based distributor supplying ceramic anilox rollers manufactured in China using Swiss Sulzer plasma spraying technology.
Contact
For technical consultation and anilox roller selection: